consisting of a hybrid ThermoPiezoelectric Generator (TPEG) with capability to convert simultaneously vibrations and heat through integrated with a monolithic storage SC through an advanced PCC.

comprised by a ThermoElectric Generator (TEG) that convert waste heat directly into electricity and it is connected to a monolithic SC for storing the electricity generated through an advanced Power Conditioning Circuit (PCC).

Technology

Three novel Energy Harvesting Systems will be developed


1. A single source PiezoElectric Energy Harvesting System (PE-EHS)

2. A single source ThermoElectric Energy Harvesting System (TE-EHS)

3. A multi-source hybrid-ThermoPiezoElectric (TPE)-based EHS

formed by a new PiezoElectric Generator (PEG) that convert mechanical energy into electricity integrated with an innovative monolithic SuperCapacitor (SC) to store the electrical energy harvested through and advanced Power Conditioning Circuit (PCC).

 

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2

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Innovative Materials

InComEss EHSs will involve the following smart materials developments

Mono-/bi-component fibres

Advanced lead-free PE composite-based mono-/bi-component fibres with enhanced PE characteristics up to 100ºC/250ºC for their application into single/hybrid PE/TPE generators.

Thermoplastic-based p-and n-type TE composites

Innovative high-performance thermoplastic-based p-and n-type TE composites with enhanced Seebeck coefficients in the range from –25ºC up to 250ºC for their application in single/hybrid PE/TPE generators.

PANI/carbon-based composite electrode materials

Printable high energy density PANI/carbon-based composite electrode materials with enhanced specific capacitance and stability for their incorporation into the monolithic supercapacitor (SC) to store the energy harvested.

 

Energy Harvesting Components

 
 

Three novel Energy Harvesting/Energy generator components

Electrical energy harvesting
Recyclabe Materials
Non-hazardous materials
 Lead Free

1

PiezoElectric

2

ThermoElectric

3

Thermo/PiezoElectric

 

New PiezoElectric Generator (PEG)

for mechanical energy harvesting
 PiezoElectric
Recyclabe Materials
 Lead Free

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About

The new PEG is designed for improved PE features, avoiding dielectric losses and maximizing the energy conversion during mechanical deformation. The PEG comprises the integration of multiple lead-free PE composite fibres with high electromechanical coupling and piezoelectric properties due to the maximum alignment of the PE ceramics inside the polymer hosts during the wet-spinning fabrication method.


Piezoelectric Composite fibres

Advanced lead-free mono-component PiezoElectric (PE) composite fibres will be integrated in a Piezoeletric Generator (PEG) to harvest electrical energy from mechanical vibrations. The enhanced piezoelectric properties and electromechanical coupling of the developed wet-spun PE composite fibres will lead the PEG to operate at high efficiency.

Advanced Thermoelectric Generator (TEG)

for heat energy harvesting
 ThermoElectric
Recyclabe Materials
 Non-hazardous materials
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About

Compatible and common p- and n- type thermoplastic/carbon-based TE composites with improved TE characteristics based on great electrical conductivities and Seebeck coefficients will be used to construct the TEG operating at low temperatures, while high performance thermoplastic matrixes will be used for high temperature applications of TEG. In order to enhance the TE properties of the harvester , suitable processing and switching additives combined with carbon-based fillers (such as carbon nanotubes (CNTs) at low volume fractions in thermoplastic matrices will be used to fabricate both p- and n-type TE composites by melt-mixing methods combined with hot-compressing techniques. These additives will be used to, first, enhance the dispersion of CNT-fillers within the thermoplastic host and, second, to build up an effective charge transport inside the composite leading to optimum values of the electrical conductivity and Seebeck coefficient while holding low thermal conductivity (preserved from the dielectric matrix).

Thermo-Electric composites

Novel high-efficient thermoplastic-based p- and n-type ThermoElectric (TE) composites with enhanced thermoelectric properties will be integrated in the TEG to generate electricity from thermal waste energy ranging from –25 °C to 250 °C. p/n strips will be connected electrically in series by bonding the end of the strips and thermally in parallel by inserting an insulating layer in between the p/n materials. The above described materials structures will be further encapsulated into a high-temperature resin matrix (like PEK) with high-mechanical properties.

Innovative Thermo/PiezoElectric Generator (TPEG)

with enhanced Energy Harvesting performance
 PiezoElectric
 ThermoElectric
 Non-hazardous materials
Recyclabe Materials
 Lead Free

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About

Thermoelectric (TE) and Piezoelectric (PE) composite materials will be integrated into a hybrid Thermo/Piezo-Electric Generator (TPEG) in a configuration in which, first, the thermal gradient is oriented perpendicular to the connection or p-and n-type TE composite strips and, second, the mechanical deformation of PE composite fibres occurs perpendicular to the fibre axis. This configuration will allow each generator to couple with the respective ambient source for simultaneous electricity generation and operate at the same time without reducing the performance defeating the incompatibility of traditional PE and TE harvesters.

Piezoelectric Composite Fibres

Melt-spun bi-component composite fibres with temperature tolerance up to 250°C will be implemented into a hybrid TPEG for electric energy harvesting out of mechanical deformation with p-and n-type TE composites by their encapsulation into a high temperature resin matrix allowing to operate the TPEG at optimized performance.

Thermo-electric Composites

Flexible P-and n-type TE composite strips will be connected electrically in series by bonding the end of the strips by inserting an insulating layer in between the composite strips and combined with high temperature tolerance bi-component PE composite fibres which will be encapsulated into a high-temperature resin matrix (like PEK) with high-mechanical properties, in order to mechanically support the PE and TE generators and to allow the whole TPEG device to flexibly bend under the dynamic conditions induced by the mechanical vibrations.

 
 

Energy Conversion and Storage

 
 

Advanced Power Conditioning Circuit (PCC)

PCC

 Increase Available Energy
 Manage Available Energy

An advanced Power Conditioning Circuit (PCC) will be developed and integrated in the each novel Energy Harvesting Systems (PE, TE and TPE-EHSs) of InComEss to, first, improve the conversion efficiency by the energy generators (PEG, TEG, TPEG) and to increase the energy available in the energy storage component (monolithic SC) and, second, to suitably transfer the energy for powering Wireless Sensor Nodes (WSN) by the implementation of IoT in different scenarios.

 

Energy Storage Component

Monolitic Supercapacitor (SC)

 Advanced Electrodes & Electrolyte
 High Energy & Power Density
 Rotary Screen-Printing
Recyclabe Materials
Eco-Friendly Materials

PANI/carbon-based composite electrode materials with enhanced electrical conductivity and capacitance and advanced gel polymer electrolytes will be developed for the fabrication of a monolithic supercapacitor (SC) with high power density and high energy density by using rotary screen-printing techniques. The monolithic supercapacitor will be printed on the PEG, TEG or TPEG devices and will store the electric energy harvested by each selected device to be latter supplied to wireless sensor nodes (thanks to the power conditioning circuit)

 
 

Wireless Sensor Nodes

 
 

Wireless Sensor Nodes (WSN) & IOT

 Piezoelectric EHS - FOS
 Thermoelectric EHS - GPS, MEMS
 Hybrid Thermo/Piezoelectric EHS - FOS

Wireless Sensor Nodes


  1. a novel miniature wireless Fibre Optic Sensing (FOS) interrogation unit connected to a network of Fibre Bragg Gratting (FBG) sensors, and
  2. several wireless on-board GPS and MEMS sensor nodes.

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